Manufacturing Execution Systems
Build an MES on platforms from Siemens and Rockwell for tighter control and improved productivity of your manufacturing plants
Build, Retain and Leverage know-how
Reduce Material Wastage
Ensure Compliance to Regulations
Increase Production Efficiency
Reduce Energy Costs
Improved Planning and Scheduling
Plan and schedule better using algorithms that balance demand and capacity. Using actual availability of resources and various constraints, arrive at an achievable schedule. Predict effect of interruptions, breakdowns, rejections on production. Support decisions related to overtime, split batches, order promising, expansions, etc.
Manage Production Effectively
View production order status in real-time including resources consumption. Collaborate effectively between planning, various manufacturing stations, quality and sales. Automatically update ERP about material consumption, production progress, resource utilization and quality results.
Optimize Materials Consumption
Track and trace materials from receipt to production to despatch. Keep purchase, store and quality personnel aligned with the material requirement, status and exceptions. Automate material handling operations like dispensing, conveying, etc based on bill of materials information.
Improve Product Quality
Eliminate manual and paper-based processes with automated quality process enforcement. Connect to production systems for instant corrective actions and reduced defects. Automate compliance processes and document with a secure audit trail. With increased data availability, perform detailed analysis to identify root causes and implement quality improvement measures
Improve Machine OEE
Automate the data capture and analysis of critical equipment OEE. Track downtime and drilldown into the causes with cost impact. This helps O&M teams respond in real-time to exception events and minimize the effect of the deviation. This results in greater machine utilization and target achievement.
Business case analysis, product evaluation and MES roadmap definition
Requirement study, solution design and ROI mapping
Plant systems integration (with upgrades if required)
MES application configuration, customization and testing
Multi-site rollouts, enablement and support
Post implementation support (L1-L3)
Upgrades and functionality scaling
Siemens SIMATIC IT Manufacturing Operations Management
Rockwell Factory Talk